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Tire History
Increase your Knowledge,
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Rubber
Latex is a milky fluid found in the sap of various
trees and plants, with heavy concentration in fig
trees. The most significant source of latex is found
in a Brazilian tree called the Hevea Brazilians. Natural
rubber is derived from latex.
Hieroglyphics of the ancient Egyptians and Ethiopians
reflect that those civilizations realized that rubber
bounced. Indians of South and Central America came
to realize that ball is a creation of rubber heated
over fire. They were the pioneers to invent galoshes
- old-fashioned rubber shoes worn over the shoe when
it rains or snow. They poured latex over clay moulds
that were then baked.
During the late 18th and early 19th centuries, most
scientists, inventors and entrepreneurs gave up working
with rubber due to its odd characteristics. However,
the perseverance of a few individuals pushed the innovation
of rubber as the first plastic product used by modern
man. The general demand was for pneumatic tyres -
air filled. A tyre filled with air under pressure
provided comfort, and reduced skidding and noise.
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Sources of Rubber
Nowadays, Malaysia, Indonesia and Thailand are the
major producers of natural rubber. Given it vigorous
replanting program, Malaysia has become the largest
source of this raw material.
The latex is held in small vessels between the timber
and bark of the tree. Tapping the sap or latex from
the rubber tree involves cutting a precise angled
channel in the bark as much as half the circumference
of the tree. A container is placed at the lowest point
of the cut to catch the flow of latex. Trees cannot
be continuously tapped: they must have a rest from
the cycle which is why plantations have strict tapping
schedules.
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Rubber processing
The collected latex catches bacteria and turns from
liquid to a thick mass.
Then it is processed by one of two methods:
- The first involves concentrating
the rubber to sixty percent solids content, into
which stabilizers are added. The rubber is then
shipped for as a raw material for manufacturers
of rubber gloves, pharmaceuticals, toys, foam rubber
and other products.
- Alternatively, weak acids
are utilized to thicken the liquid latex. The coagulant
is then passed through rollers that squeeze out
excess liquid, and roll the rubber out in sheet
format. Subsequently, the sheets are washed and
left to drip dry. They are then placed in a smoke
house, where the heat from wood fires dries them
out as to inhibit the spread of mildew that is often
a cause of a hot climate.
The sheets are treated in the smoke house for a
period ranging from six to twelve days at high temperature.
After which they are pressed into bales and wrapped
in rubber sheets. Special bale paint is used to
coat it. The sheets are stenciled to test the quality
of the rubber, its weight and destination.
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Suppliers of Rubber
In mid 1960's, the increasing competition from synthetic
rubber, led the Malaysian Board to set up a standard
requirement that, lead to a superior product.
Selecting trees that are rich in latex, beside using
improved fertilizers, and introducing hormones to
increase yield, Malaysia managed to establish a successful
replanting program. This has positioned Malaysia as
a leading rubber provider, with 45 % of all natural
rubber production, and 17% of total rubber production,
including synthetic.
Although Indonesia is still a major supplier of natural
rubber, insufficient replanting led to its output
reduction. Nonetheless, new plantations in Africa,
Philippines, and Europe, have filled in the gap.
Within the last decade, Australia
has used more 60: 40 synthetic rubber to that of natural
rubber. The main synthetic types are styrene butadiene
(SBR) and polybutadiene (BR). Both of which are locally
produced.
Both are produced at petrochemical plants. Despite
SBR's lack of rubber resilience and strength, along
with the difficulties to process, it is highly useful.
In parallel, BR has provided an alternative improved
source of synthetic rubber that carries similar characteristics
to natural rubber.
Despite post World War II concerns that synthetic
rubber would replace natural rubber, the increasing
world wide- demand for rubber has reflected the need
for both
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